Prudence ConsultingPrudence Consulting

    AI-Driven ERP for the Steel Industry on Microsoft Dynamics 365

    A Steel ERP is more than accounting software. It should support your complete manufacturing process from Sales Orders and Production Planning to Heat No. Traceability, Parent Child Coil Genealogy, Mobile Shop Floor reporting, MTC generation, Inventory Management and Customer Dispatch.

    • Designed for Complete Steel Value Chain
    • Heat Wise Costing & Yield Optimization
    • AI-Based Scrap, Recovery & Margin Analytics
    • Mobile Based Shop Floor Accelerator (MB Accelerator)

    Discover Steel Core ERP

    Steel Core ERP is an advanced Steel Industry ERP platform that connects your entire steel manufacturing lifecycle from scrap yard to finished goods dispatch on a single intelligent system powered by Microsoft Dynamics 365 Business Central. It eliminates disconnected spreadsheets, manual shop floor reporting, inaccurate costing, scrap leakage, and production blind spots.

    Microsoft 365 | Power BI | Teams | Azure | IoT Sensors | Weighbridge | Barcode | RFID
    Microsoft Dynamics 365Microsoft Dynamics 365
    SAP HANASAP HANA
    Oracle ERPOracle ERP
    Zoho Books & InventoryZoho Books & Inventory

    Steel Industry Challenges We Solve

    From scrap yard to dispatch, eliminate inefficiencies and gain full control.

    Scrap & Raw Material Segregation

    ⚠ Pain Points

    • Poor scrap segregation
    • No visibility on scrap grade wise inventory
    • Scrap leakage & pilferage
    • Inaccurate scrap consumption

    ✓ Solution

    • Scrap grade wise tracking
    • Yard management with barcode/RFID
    • AI-based scrap consumption vs recovery analysis
    • Real time stock reconciliation

    Melt Shop & Furnace Operations

    ⚠ Pain Points

    • No heat wise costing
    • Uncontrolled alloy consumption
    • Yield loss & recovery gaps
    • Delayed production reporting

    ✓ Solution

    • Heat number tracking
    • Raw material vs output variance monitoring
    • Alloy consumption control
    • Live furnace dashboard
    • AI-based yield optimization

    Billet Casting & Rolling Mills

    ⚠ Pain Points

    • Production planning inefficiencies
    • Size wise cost calculation difficulty
    • Machine downtime visibility issues
    • WIP tracking challenges

    ✓ Solution

    • Production order planning
    • Size & grade based costing
    • Downtime & OEE monitoring
    • Real time rolling output tracking

    Bright Bar & Slitting Units

    ⚠ Pain Points

    • Bundle tracking complexity
    • Customer specific size control
    • Job work reconciliation
    • Margin leakage

    ✓ Solution

    • Bundle / Coil traceability
    • Customer grade compliance
    • Job work inward/outward tracking
    • Contribution margin by order

    Fabrication & Valve Manufacturing

    ⚠ Pain Points

    • Multi level BOM complexity
    • Project based costing
    • Quality compliance
    • Component traceability

    ✓ Solution

    • Multi level BOM & routing
    • Project based production tracking
    • QC checkpoints
    • Serialized component tracking

    Job Work Management

    ⚠ Pain Points

    • Material sent to vendor not tracked properly
    • Delay in job work reconciliation
    • Cost escalation unnoticed

    ✓ Solution

    • Complete job work lifecycle management
    • Subcontracting automation
    • Material consumption vs receipt validation
    • Vendor performance tracking

    Plant & Maintenance

    ⚠ Pain Points

    • Unexpected machine breakdown
    • High downtime
    • Reactive maintenance approach
    • No maintenance cost visibility

    ✓ Solution

    • Preventive maintenance scheduling
    • Breakdown tracking
    • Maintenance cost center mapping
    • Machine wise cost analysis
    • Spare parts inventory control

    Why Choose Prudence for Steel ERP?

    Industry Focused Steel ERP Implementation Experts

    Deep domain knowledge across all steel manufacturing processes.

    Deep Steel Domain Knowledge

    Understanding of scrap, melt, rolling, fabrication and valve operations.

    Heat-Based Costing & Yield Framework

    Proven costing framework for heat-wise and size-wise profitability.

    Advanced Scrap Analytics

    AI-driven scrap segregation, recovery and margin analytics.

    Shop Floor Digitization Expertise

    Mobile-based production, quality and maintenance tracking.

    Strong Integration Capability

    Weighbridge, IoT sensors, barcode and RFID integration.

    Global Delivery Model

    Onsite + offshore execution for enterprise-scale projects.

    Higher YieldReduced Scrap LossAccurate CostingControlled Job WorkLower DowntimeImproved Margins

    Our Steel ERP Implementation Methodology

    1

    Complete Steel Value Chain Study

    2

    Scrap & Heat Cost Blueprint

    3

    Production & Maintenance Configuration

    4

    MB Accelerator Deployment

    5

    Integration (Weighbridge, Machines, Finance)

    6

    Parallel Run & Cost Validation

    7

    Go-Live with Plant Level Support

    8

    Continuous AI Dashboard Optimization

    Why Microsoft Dynamics 365 Business Central?

    Purpose built on Microsoft Dynamics 365 to deliver scalability, traceability and operational excellence.

    Cloud & On-Premise

    Flexible deployment options.

    Enterprise Security

    Audit trails and role-based access.

    Seamless Microsoft Ecosystem Integration

    Teams, Azure, M365 integration.

    Embedded Analytics with Microsoft Power BI

    Real-time dashboards and KPIs.

    Multi-Plant & Multi-Company Consolidation

    Centralized reporting across plants.

    Lower Total Cost of Ownership

    Cost-effective scalable architecture.

    How We Drive Efficiency, Growth & Profitability with Steel Core ERP

    Steel Core ERP Dashboard

    Flexible Delivery Models

    Choose the engagement model that best fits your project scope, timeline, and budget.

    Steel ERP Digital Roadmap Consulting

    AS-IS mapping, GAP analysis, Cost improvement model, Phase wise transformation roadmap.

    Fixed Scope Implementation

    Standard steel modules, Defined rollout timeline.

    Time & Material Model

    Configurations, Customizations, Integrations, Advanced analytics.

    Offshore + Onsite Hybrid

    Plant workshops, Remote configuration, Ongoing support.

    Ready to Digitize and Optimize Your Steel Manufacturing Operations?

    Unlock controlled scrap, optimized yield, accurate costing and AI driven decision making with Steel Core ERP.

    Frequently Asked Questions

    APAC

    Prudence Technology Ltd.

    104, 1st Floor, SSR Corporate Park, 13/6, Mathura Road, Sector-27B, Faridabad-121003, Haryana

    Europe

    Prudence Technology Ltd.

    #20, Rosecroft Walk, Pinner Middlesex, HA5 1LL, UK

    Get Your Free ERP Consultation

    Tell us about your requirement and our experts will get back with a tailored ERP roadmap.

    Prudence Consulting

    ERP Excellence